Advanced Kit

       

   

 Advanced Kit RALLY

Advanced Kit RALLY Free Shipping

ADVANCED KIT

    The fuselage, the doors, the engine cowling, the upper and lower skins  with leadin edges  of the wings, the shells of the empennages and the rudder, the wings and empennages  spar, ribs, the instrument panel, the seats, the internal cabin spar,roof and floor are built in the factory and only need to be glued. All steel parts are welded, the control sticks, the pedals, are ready to be installed; the nuts and bolts, the rivets, the seat belts are included, the non-upholstered seats are included. The main carriage leaf springs including the 5-inch wheels with disc brakes are included, the motor casing with steering wheel are part of the kit, the Rotax motor ring and the wheel covers are an option, the electric flaps, the preformed glass in acrylic material are included. Glues and sealants for expiration reasons are not included. Adjustable seats are included.
   The engine,instruments, the components to install the engine, the electrical equipment, the propeller, the construction tools are not included.

 

Europe Quick built Kit

          

   

 

 

EUROPE Quick built  KIT

    The fuselage, the wings and the empennages are completely assembled, the Main gear are installed, the flight controls positioned, windshield and the windows are installed, the engine cradle with steering wheel, the instrument panel,  adjustable  seats  and wheels pants are included. Electric flaps are installed The Rotax motor ring is an option . Seat belts are included.

       The engine,instruments, the components to install the engine, the electrical equipment, the propeller, the construction tools are not included.

 Assembly Rally 1.pdf

 Assembly Rally 2.pdf

 Assembly Rally 3.pdf

 Assembly Rally 4.pdf

RALLY : ASSEMBLY FROM ADVANCED KIT

 

FRAME

WINGS

HOURS

Leverages Assembly

4

Wing Spar Assembly RH +BELCRANK INSTALL

5

Wing Spar Assembly RH +BELCRANK INSTALL

5

RH Wing Assembly

42

LH Wing Assembly

41

***Wing tank RH assembly

9

***Wing tank LH assembly

9

RH Aileron Assembly

5

LH Aileron Assembly

5

RH Flap Assembly

4

LH Flap Assembly

4

Flaps and Ailerons hinges Assembly

5

Flaps and Ailerons install on wings

6

Install Fuel lines and pitot

4

TOTAL LH & RH WINGS  ASSEMBLY

148

STABILIZER

HOURS

Spar Assembly

5

Stabilizer Assembly

22

Trim Assembly

4

TOTAL STABILIZER ASSEMBLY

31

FIN & RUDDER

HOURS

FIN SPAR and RIBS  ASSEMBLY

7

RUDDER ASSEMBLY

8

TOTAL FIN & RUDDER ASSEMBLY

15

FW &  Rear Roof Spars ASSEMBLY and bonding

8

MAIN LANDING GEAR SUPPORT ASSEMBLY Luggage bulkhead

11

FUSELAGE 2 nd Rear a Section and Tail  bonding

HOURS

TOTAL ASSEMBLY FUSELAGE 2 nd Section

9

FUSELAGE CABIN 1 st SECTION ASSEMBLY

HOURS

ASSEMBLY  Bonding side door strutts  - Firewall engine reinforcements Other.

14

FLOOR ASSEMBLY  CONSOLE  INSTRUMENT PANEL

16

Leverages 2

3

 ASSEMBLY  1st SECTION

19

TOTAL ASSEMBLY 1st SECTION

51

FINAL ASSEMBLY FUSELAGE
FINAL ASSEMBLY FUSELAGE  Beams - Gear -

19

INSTALL FLAP SYSTEM

6

SEATS FLOOR COVER AND OTHER

14

INSTALL CABLES AND ELECTRIC WIRE

5

INSTALL LEVERAGES AND CONTROL RODS

7

STABILIZER ALIGNEMENT DRILL AND BOLT

5

FIN AND RUDDER INSTALL AND ALINGNEMENT

4

INSTALL RUDDER PEDALS

2

INSTALL CONTROL STICK

3

INSTALL WINDSHIED , DOORS AND LOCKS

14

TOTAL FINAL ASSEMBLY FUSELAGE

79

 
TOTAL FRAME ASSEMBLY HOURS  

352

ENGINE/INST. PANEL /INTERIORS FINAL ASSEMBLY
                                           PAINTING      
 

DESCRIPTION ACTIVITY

Hrs

Nr Workers

Tot Hours

1

ASSEMBLY OFF-LINE

 

 

 

 

Rudder Pedal assy

5

1

5

 

Control Stick Assy

6

1

6

 

Battery Support

3

1

3

 

Canopy FINISHING

4

1

4

 

Heat box system

2

1

2

 

Oil tank Support

1

1

1

 

Brake Station install

7

1

7

 

Check wheels and tires and tests

2

1

2

 

Prepare interiors seats belts and install

6

1

6

 

Prepare sound prof and carpets and install

4

1

4

 

TOTAL:

 

 

40

         

2

ENGINE INSTALLATION

     
 

Engine mount install and alignement

2,5

2

5

 

Engine  install

8

2

16

 

Building and welding Exhaust

18

1

18

 

PROPELLER and accessories Install

16

1

16

 

Prepare Spinner

3

1

3

 

Fuel Lines

12

1

12

 

Oil lines

4

1

4

 

Water cooling install

6

1

6

 

Cabin Heat

3

1

3

 

Airbox install

4

1

4

 

Prepare Instrument panel wiring + instruments

44

1

44

 

Prepare Engine cooling NACA- Air filter box

16

1

16

 

TOTAL:

 

 

147

 

 

 

 

 

3

ELECTRIC PLANT

 

 

 

 

Electric plant

26

1

26

 

electric wiring instrument panel final assembly

12

1

12

 

TOTAL:

 

 

38

 

 

 

 

 

4

EQUIPMENT

 

 

 

 

Rudder pedal install and Adjust

4

2

8

 

Ctrl Stick Install And Adjust  elevator degree

4

2

8

 

TRIM instal and adjust check degree

6

1

6

 

Brake System instatall and control

7

1

7

 

Check brakes and Wheels

3

1

3

 

Doors closing check

4

1

4

 

Install doors lock and check

6

1

6

 

Install interiors

5

1

5

 

prepare wheelpants

6

1

6

 

Install fuel indicators and control

5

1

5

 

Install Trottle adjust and control

4

1

4

 

Install Instrument panel and check

3

2

6

 

Install console

2

1

2

 

install Pitot Connections

1

1

1

 

Install Strobe light in Fin and Check

4

1

4

 

Install Antenna 

2

1

2

 

Install fuel lines from wings tanks.

5

2

12

 

TOTAL:

 

 

87

 

 

 

 

 

5

WINGS

 

 

 

 

Prepare Wing Struits

3

1

3

 

Connect  Wings to fuselage

3

2

6

 

Install and adjust strutts length and diedral of Wings

3

2

6

 

connect and check wing strobe lights

1

1

1

 

Connect and check Pitot

1

1

1

 

Connect control Rods for commands and check

3

2

6

 

TOTAL:

 

 

33

 

 

 

 

 

6

FINAL OPERATIONS

 

 

 

 

Connect Rudder check degree

2

1

2

 

Install Wings and check Ailerons and Flaps degree

8

2

16

 

Install Empennage and check

6

2

12

 

TOTAL:

 

 

30

 

 

 

 

 

7

 FINAL ASSEMBLY FOR  TEST FLIGHT

 

 

 

 

Desassemble wings and empennages 

5

2

10

 

Carry & Transport Aircraft  to the Airport

6

3

18

 

Engine and prop check

2,5

2

5

 

Assemble wings empennage to Airport and check all again

8

3

24

 

TOTAL:

 

 

57

 

 

 

 

 

 

TOTAL

 

 

 

 

 

 

 

 

1

ASSEMBLY OFF-LINE

 

 

40

2

ENGINE INSTALLATION

 

 

147

3

ELECTRIC PLANT

 

 

38

4

EQUIPMENT

 

 

87

5

WINGS

 

 

33

6

FINAL OPERATIONS

 

 

30

7

FLIGHT TEST

 

 

57

 

FINAL ASSEMBLY

 

 

432

 

 

 

 

 

 

 

 

 

 

 

RESUME

HOURS

 

 

 

TOTAL FRAME ASSEMBLY HOURS  

352

 

 

PAINTING Standard

54

 

 

 

FINAL ASSEMBLY

432

 

 

 

TOTAL  FOR READY TO FLIGHT

838

 

 

      

 

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